Orix Steel
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Rail-guided automatic battery PACK loading system helps you to safely and efficiently load heavy battery PACKS into containers for energy storage.
With 3D positioning camera and automatic width adjustment function, the gripper is able to catch PACKs with different dimensions and move them onto high-loading rail. The rail transfers PACKs to entry mechanism, based on the 6-DOF adjustment function of lifting mechanism, accurately achieving docking between PACK and container.
Supports AGV automatic docking with double-layer racks (each rack carries 2 PACKs), featuring 5-station 3D scheduling (loading, standby, empty rack, discharging, emergency manual operation). Using RFID + QR code dual binding for precise material traceability.
It combines 3D line laser and AI vision for composite positioning, scanning rack, PACK, and container status in real-time to generate optimal grabbing paths and prevent interference. Adaptive gantry gripper with 300-2000mm stepless adjustment fits PACKs of different sizes.
Six-degree-of-freedom pose adjustment mechanism integrated with LiDAR automatically compensates for ±30mm assembly deviation and ±3° thermal deformation of containers, ensuring parallel PACK loading.
Mechanical anti-jamming: Spring-buffered push rod combined with pressure/displacement fusion detection, responding to anomalies in 0.1s and triggering physical protection. Program error-proofing: Digital twin trajectory simulation with real-time alerts for timeouts, over-distance, and over-pressure.
PACK scan data is bound to storage coordinates and synchronized with MES in real-time, supporting batch/individual bidirectional traceability and automatic defective product sorting.
Safety interlock light curtains + multi-level access control. Speed reduces to ≤0.2m/s during manual intervention, with emergency stop response ≤50ms. Lifting mechanism includes dual electromagnetic brakes + mechanical ratchet backup for fall prevention.
Length: 6058-7000 mm
Width: 2438 - 2700 mm
Height: 2896- 3000 mm
Length: 1100-2200 mm
Width: 780-1260 mm
Height: 230-260 mm
Flexible gripper design enables box-type switching in < 1 minute, with 98% mixed-line compatibility.
3D vision spatial positioning achieves spatial accuracy (≤±1mm) and angular compensation precision (≤±0.1°).
Supports OPC UA/ Profinet protocols for seamless MES/ERP integration, achieving 92% equipment OEE.
3D Diagram of Whole PACK Clustering Robotic Loading System
